High Q×f values of Zn-Ni co-modified LiMg0.9Zn0.1-xNixPO4 microwave dielectric ceramics for 5G/6G LTCC modules

In this work, Zn-Ni co-modified LiMg_0.9Zn_0.1-xNi_xPO₄ (x = 0–0.1) microwave dielectric ceramics were fabricated using a solid state synthesis route. Rietveld refinement of the XRD data revealed that all ceramic samples have formed a single phase with olivine structure. SEM images showed that the samples have a dense microstructure, that agrees with the measured relative density of 97.73 %. Based on the complex chemical bond theory, Raman and infrared reflectance spectra, we postulate that ε_r is mainly affected by the ionic polarizability, lattice and bond energy, while P-O bond plays a decisive role in Q×f and τ_f value. Optimum properties of Q×f ~ 153,500 GHz, ε_r ~ 7.13 and τ_f ~ ?59 ppm/°C were achieved for the composition LiMg_0.9Zn_0.06Ni_0.04PO₄ sintered at 875 ℃ for 2 h. This set of properties makes these ceramics an excellent candidate for LTCC, wave-guide filters and antennas for 5 G/6 G communication applications.     

Impact of gas formation on the transfer of Ti and O from TiO2-bearing basic-fluoride fluxes to submerged arc welded metals: A thermodynamic approach

Gas-slag-metal equilibrium calculations are performed to investigate the transfer of Ti and O to submerged arc welded metals with increasing TiO₂ addition in basic-fluoride fluxes. The results indicate that activities of TiO₂ and Ti₂O₃ considering slag-metal reactions alone do not account for Ti transfer behaviors since TiF₃ gas tends to form and reduce Ti-oxide activities. Thermodynamic simulation indicates that consideration of gases is essential to improve the prediction accuracy of Ti and O concentrations.     

Heat capacities and standard entropies and enthalpies of some compounds essential for steelmaking and refractory design approximated by Debye-Einstein integrals

Heat capacity data for compounds located in the binary CaO–SiO₂, CaO–Al₂O₃ and MgO–Al₂O₃ systems are fitted by Debye-Einstein integrals. Starting from the fitted heat capacities, the standard values of the thermodynamic functions of these compounds are calculated. In almost all cases investigated, the derived standard entropies are within the uncertainties of the values provided in literature. The Debye-Einstein coefficients obtained in this thermodynamic assessment can be used to approximate the heat capacities, enthalpies and entropies of these compounds in the temperature range from 0 to 298.15 K.     

Preparation of a CeO2–ZrO2 based nano-composite with enhanced thermal stability by a novel chelating precipitation method

In this study, a chelating agent is introduced to prepare CeO₂–ZrO₂ nano-composite through a precipitation process. The physicochemical properties of the oxide precursors, nano composite materials are strongly dependent on the preparation method and whether a chelating agent is used. Adding an appropriate quantity of chelating agent SO₄²⁻ can facilitate thermal stability and phase structure uniformity of CeO₂–ZrO₂ mixed oxides. The calculation results showed that the Gibbs free energy of chelating complex of [ZrSO₄]²⁺ (ΔG = −127.2469 kJ/mol) is higher than the [Ce(III)SO₄]⁺ (ΔG = -29.8279 kJ/mol). The precipitation chemical potential of Zr⁴⁺ moves close to the precipitation chemical potential of Ce³⁺. The novel and low-cost chelating precipitation method can modify the homogeneity of the compounds at the atomic scale, which can offer a powerful opportunity for, and provide direction in, the design of materials with exceptional properties.     

Mixed-dimensional niobium disulfide-graphene foam heterostructures as an efficient catalyst for hydrogen production

Besides developing a large number of catalysts for hydrogen evolution reaction (HER) in alkaline electrolytes, its conversion efficiency remained low. Herein, we have developed mixed-dimensional heterostructures of niobium disulfide (NbS₂) with graphene foam grown on nickel foam (NbS₂-Gr-NF). The strong lateral fusion results in activating the catalytic sites of NbS₂, the three-dimensional substrate provides easy access of electrolyte to active sites and increased electrochemically active surface area, while enhanced conductivity provides faster transfer of electrons to and from active sites. Therefore, NbS₂-Gr-NF heterostructures resulted in an exceptionally high current density of 500 mA cm⁻² at a very low overpotential of 306 mV in 1 M KOH solution and even can achieve the current density values of 914 mAcm⁻² at 338 mV only at a slight increase in overpotential (32 mV). Moreover, a Tafel value of ~72 mV dec⁻¹ confirms that as-developed heterostructure provides fast reaction kinetics where the reaction is mainly controlled by the Volmer step. Achieving such high current density at a faster rate with high stability makes NbS₂-Gr-NF heterostructures a potential candidate for water-splitting, especially in alkaline electrolytes.     

Antibacterial and photocatalytic behaviour of green synthesis of Zn0.95Ag0.05O nanoparticles using herbal medicine extract

The present work aimed to synthesize Zn_0.95Ag_0.05O (ZnAgO) nanoparticles using rosemary leaf extracts as a green chemistry method. The characterization of Ag-doped ZnO nanoparticles was performed by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), and ultraviolet–visible spectrophotometry (UV–visible). The XRD, FTIR, and UV–visible spectra confirmed the formation of the presence of hexagonal ZnAgO nanoparticles. FESEM micrograph shows that the nanoparticles have been distributed homogeneously and uniformly. The morphology of ZnAgO nanoparticles is quasi-spherical configuration. Also, the mean particle size is in the range of 22–40 nm. The photocatalytic degradation of methylene blue in the presence of Ag-doped ZnO nanoparticles is nearly 98.5% after exposing 100 min. The ultraviolet lamp was used as the light source for photocatalyst degradation. The disc diffusion method was chosen to study the antibacterial activity of as-synthesized ZnAgO nanoparticles. Antibacterial activity of Zn_0.95Ag_0.05O nanoparticles against Staphylococcus aureus and Escherichia coli revealed that the as-synthesized ZnAgO nanoparticles were efficient in inhibition of bacterial growth.     

Ceramic shell moulds with zircon filler and colloidal silica binder for investment casting of shrouded low-pressure turbine blades

Zircon (ZrO₂·SiO₂) powder filler and colloidal silica binder were used to prepare the ceramic shell moulds for investment casting of shrouded low-pressure turbine blades (LPTB). Ceramic slurries were prepared by using two types of colloidal silica binders (polymer-free binder A and polymer-containing binder B). The samples prepared from binder B showed lesser self-load sag values than those developed from binder A. Ceramic shell moulds made from an optimized slurry composition (having binder A) yielded aeronautical grade casting of blades at 1500 °C with required dimensional accuracy and average surface roughness (Ra). The blades cast from shell moulds (having binder B) showed dimensional accuracy at 1500 °C as well as at 1525 °C. The Ra values of blades cast at 1500 °C and 1525 °C by using shell system with binder B were observed to be higher than those cast from shell system having binder A.     

Reactive wetting behavior and mechanism of AlN ceramic by CuNi-Xwt%Ti active filler metal

In order to propel the application of the developed CuNi-Xwt%Ti active filler metal in AlN brazing and get the universal reactive wetting mechanism between liquid metal and solid ceramic, the reactive wetting behavior and mechanism of AlN ceramic by CuNi-Xwt%Ti active filler metal were investigated. The results indicate that, with the increasing Ti content, surface tension for liquid CuNi-Xwt%Ti filler metal increases at low-temperature interval, but very similar at high-temperature interval, which influence the wetting behavior on AlN ceramic obviously. CuNi/AlN is the typical non-reactive wetting system, the wetting process including rapid wetting stage and stable stage. The wettability is depended on surface tension of the liquid CuNi filler metal completely. However, the wetting process of CuNi-8wt.%Ti/AlN and CuNi-16 wt%Ti/AlN reactive wetting system is composed by three stages, which are rapid wetting stage decided by surface tension, slow wetting stage caused by interfacial reaction and stable stage. For CuNi-8wt.%Ti/AlN and CuNi-16 wt%Ti/AlN reactive wetting system, although the surface tension of liquid filler metal is the only factor to influence the instant wetting angle θ₀ at rapid wetting stage, the reduced free energy caused by interfacial reaction at slow wetting stage plays the decisive role in influencing the final wettability.     

Improved stability of nano-sized La0.6Sr0.4Co0.2Fe0.8O3-δ-Ce0.8Sm0.2O1.9 composite cathodes by substituting Sr2+ with Ca2+

The nano-sized composite cathodes prepared by infiltrating La_0.6Sr_{0. 4}Co_0.2Fe_0.8O_3-δ (LSCF) or La_0.6Ca_0.4Co_0.2Fe_0.8O_3-δ (LCCF) into the Ce_0.8Sm_0.2O_1.9 (SDC) scaffolds exhibit different electro-catalytic activity and microstructure evolution. Compared with LSCF-SDC nano-sized composite cathode, the LCCF-SDC composite cathode shows the higher microstructure stability. There is no observable coarsening or sintering and no diffraction peaks of other impurity phase are detected for both LSCF and LCCF after being aged at 600 °C for 500 h, but the lattice distortion is less if La³⁺ ions are substituted by Ca²⁺ ions instead of by Sr²⁺ in LaCo_0.2Fe_0.8O_3-δ (LCFO) lattice. The oxygen vacancy concentration is also less in LCCF than in LSCF. The less lattice distortion and oxygen vacancy concentration prohibit the Ca²⁺ ions segregation on the LCCF cathode surface because of less strain in the LCCF lattice and less electrostatic interactions between the negatively charge A-site dopants (Ca′_La) and the positively charged oxygen vacancies (V_o^··) on LCCF surface. The greater binding energy of Ca–O maybe also hinder the enrichment of Ca²⁺ ions on the cathode surface. After being aged in air at 600 °C for 500 h, more Sr²⁺ ions gather on the LSCF cathode surface to form a Sr-rich inert phase, which is detrimental to the oxygen reduction reaction on the cathode surface.